Cutting boxes open is a major warehouse operations in various industries spanning from assembly to retail. It is an essential activity that must be done with a high degree of accuracy to avoid damaging the products within the boxes.
However, this can be quite challenging since most industries handle a wide array of products in large quantities and that are encased in equally diverse types of boxes. Automatic box cutter machines have been invented to solve this problem. The working order of these automatic box cutter machines is covered in this post.
Here’s a short video of the Automatic Box Cutter from CASI to see the machine in action:
The first process involves transporting the boxes from the loading zone to the cutting section. The machine has an extensive conveyor system that facilitates such transportation. As the boxes move along the belt, they are aligned in such a manner to ensure that the cutting is done precisely.
The speed at which the boxes move depends on how the machine has been programmed as well as the quantity of input current. The conveyor belt also transports boxes from the cutting section once they are opened. The conveyance behind automatic box cutter machines can be customized for certain applications. For instance, the automatic box cutter machines from Walz Label & Mailing Systems are tailored for each client’s needs.
Measurement & Dimensioning
Before any box is cut open, it is necessary to determine its dimensions. Automatic box cutter machines have an integrated dimensioning system that does this in a number of ways. One of these is by reading the bar-code on the box and hence providing an automatic product sizing.
They can also measure the heights, widths, and lengths of each box as they pass. These measurement sensors are extremely precise and therefore the data that is fed into the control unit is entirely accurate.
What makes these automatic box cutter machines necessary tools in any industry that moves high volumes is the way in which they cut boxes. They have a dynamic cut pattern selection that allows them to vary the axes of cutting from one box to another. In addition to this, most machines are programmable and allow the users to select different cutting options.
These include diagonal cuts, window cuts, and tape cuts. Regardless of which one is chosen, the blades will precisely cut through the box and carried away by the conveyor belt. Some machines can cut open up to 1000 boxes within an hour. This makes automatic box cutting machines highly versatile and hence improving the overall efficiency of the industry.
Minimum human supervision is required for the operation of these automatic box cutter machines. However, there may be need for some setting changes from time to time. In such a scenario, the user interface is highly useful. It is mostly a touchscreen section through which the instructions can be fed into the machine. After doing so, it is switched on and will continue with operations based on the selected settings.
Different manufacturers produce automatic box cutting machines. They therefore offer other extra features on top of the standard ones. These include electronic monitoring of blade wear and removal of worn ones; weight checkers, and emptying open boxes. These additional modules enhance the functionality of such machines.
Manufacturers of Automatic Box Cutter Machines
As mentioned earlier, there are many companies that manufacture these box-cutting devices. One of these is CASI, which has built a reputation for itself as one of the market leaders in this industry. Another major manufacturer of such machines is AZCO Corporation. Finally, there is Red Stamp, whose products are also widely used today.